ZeroAvia Dornier 228 Testbed (ZA600)

Asymmetric research aircraft: left ZA600 prototype hydrogen-electric drive, right Honeywell TPE331 turboprop. Two tractor propellers; one hydrogen-electric installation.

ZeroAvia Dornier 228 Testbed (ZA600)

Propulsion Unit Count

2

Redundancy Approach

Conventional right engine retained for the test programme; lithium-ion batteries assist the prototype fuel-cell drive. This test arrangement is not evidence of commercial dual-hydrogen redundancy.

Range / Speed

Commercial ZA600 targets include 300+ NM plus IFR reserve for up to 20-seat aircraft. Modified Dornier testbed range, payload and certified speed are not normalised.

Seat Count

Last Updated

October 5, 2026

PROGRAM INTELLIGENCE DOSSIER

Current state & next gate

Lifecycle phase
Flight Test
Operating state
FLIGHT-TEST DEMONSTRATOR / ZA600 CERTIFICATION DEVELOPMENT
Current assessment

The January 2023 testbed configuration and CAA-permitted flights are documented. FAA final ZA601 electric-engine special conditions took effect on 18 March 2026. Complete ZA600 powertrain and aircraft installation approval remain separate, unresolved gates in the reviewed evidence.

Next gate

Substantiate the certification-intent fuel-cell power system, demonstrate engine compliance and approve the hydrogen installation for a specified commercial aircraft.

AIRCRAFT & SYSTEMS

Technical overview

ZeroAvia develops power and propulsion equipment rather than the Dornier airframe. This record follows G-HFZA as a documented ZA600 research testbed and places current supplier certification progress in context.

Configuration & architecture

The demonstrator pairs a hydrogen-electric drive on the left wing with a stock Honeywell TPE331 on the right. Its test configuration houses hydrogen storage and fuel-cell equipment in the cabin and uses lithium-ion assistance. The original airframe’s nominal 19 seats are not its installed test payload.

The Explorer uses the base D228’s 16.97 m span as a dimensional reference. External shapes follow company photographs; coloured internal volumes are conceptual, with no asserted tank count, fuel inventory or installation dimensions.

PROGRAM EXECUTION

Development, test & industrialization

First flight was reported on 19 January 2023. The UK CAA independently confirms test flying under a permit. ZeroAvia subsequently reported Design Organisation Approval; the announcement date is recorded separately from the inconsistent award-month references.

FAA special conditions 33-031-SC concern the ZA601 electric engine under Part 33. The rule identifies a 3 May 2024 TC application and specifies separately certificated airplanes. Its March 2026 publication establishes requirements rather than an issued TC.

Operations & market

ZA600’s current advertised 600 kW rating and 300+ NM range plus IFR reserve concern the intended commercial product. Those figures do not establish Dornier testbed mission performance. Aircraft-specific installation, hydrogen refuelling and operating approval are needed for commercial service.

Open gates & dependencies

Hydrogen containment, leakage detection, ventilation, fuel-cell cooling, high-voltage isolation and propulsion control need integrated safety evidence. A retained turboprop provides a test safeguard; it does not validate the final fuel-cell architecture. Approval scope must remain explicit between the engine, power generation system, organisation and aircraft installation.

EVIDENCE LEDGER

Sources & evidence reviewed

October 5, 2026

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